Sure Lube Bearing System – Reliable Protection for Hi-Rail Equipment

Rail maintenance equipment operates under extreme conditions every day. Heavy loads, constant vibration, dust, moisture, and long operating hours can place enormous stress on critical components—especially wheel bearings.

To keep hi-rail vehicles running smoothly and safely, Mitchell Railgear offers the advanced Sure Lube Bearing System—an intelligent lubrication solution designed to protect bearings, reduce maintenance, and improve overall performance.

What Is the Sure Lube Bearing System?

The Sure Lube Bearing System is an automated lubrication system specifically engineered for hi-rail and rail maintenance vehicles. It ensures that wheel bearings receive the correct amount of lubrication at all times, without relying on manual greasing.

By delivering consistent, controlled lubrication directly to vital bearing components, the Sure Lube system prevents premature wear and helps rail equipment perform reliably in even the toughest environments.

Why Bearing Lubrication Is So Important

Wheel bearings are one of the most critical parts of any hi-rail system. When bearings are not properly lubricated, they can quickly suffer from:

• Excessive friction

• Heat build-up

• Corrosion and contamination

• Rapid wear and tear

• Sudden mechanical failure

Any of these issues can result in expensive repairs, vehicle downtime, and potential safety risks.

The Sure Lube Bearing System eliminates these problems by providing continuous lubrication exactly where it is needed.

How the Sure Lube System Works

Traditional lubrication methods rely on scheduled manual greasing, which can be inconsistent and easily overlooked. The Sure Lube system removes this uncertainty.

It works by:

• Automatically supplying grease to bearings during operation

• Maintaining optimal lubrication levels

• Preventing dirt and moisture from entering bearing assemblies

• Reducing the need for regular manual servicing

Once installed, the system works continuously in the background, protecting your equipment every time it is in use.

Key Benefits of the Sure Lube Bearing System

Installing the Sure Lube system on your hi-rail vehicle provides a wide range of advantages:

✔ Extended Bearing Life

Proper, consistent lubrication significantly reduces wear, helping bearings last much longer.

✔ Reduced Maintenance Requirements

Automated lubrication means fewer service intervals and less manual intervention.

✔ Lower Operating Costs

With reduced wear and fewer breakdowns, repair and replacement costs are minimized.

✔ Increased Equipment Uptime

Reliable bearings mean fewer unexpected failures and more time on the job.

✔ Improved Safety

Well-maintained components reduce the risk of mechanical issues while operating on rail.

✔ Cleaner and More Efficient Operation

Precise lubrication delivery minimizes grease waste and mess.

Built for Tough Australian Conditions

Rail operations in Australia often involve harsh working environments, including:

• Extreme heat

• Dust and debris

• Heavy-duty loads

• Long-distance travel

• Remote work sites

The Sure Lube Bearing System is designed specifically to withstand these challenging conditions, providing dependable performance no matter where your equipment operates.

Compatible with a Wide Range of Equipment

The Sure Lube system can be integrated into many types of rail machinery, including:

• Hi-rail trucks

• Rail maintenance vehicles

• Track inspection units

• Custom rail equipment

• Specialized on-track machinery

Mitchell Railgear can tailor the system to suit individual vehicles or entire fleets.

A Smart Investment for Rail Operators

Bearing failure is one of the most common causes of costly hi-rail equipment downtime. Investing in a Sure Lube Bearing System is a proactive way to protect your machinery and avoid unnecessary disruptions.

Over time, the system pays for itself through:

• Reduced repair bills

• Fewer replacement parts

• Lower labour costs

• Improved productivity

For companies that rely on hi-rail vehicles every day, it is a simple and highly effective upgrade.

Professional Installation and Support

Mitchell Railgear provides complete end-to-end service, including:

• Expert consultation

• System supply

• Professional installation

• Ongoing maintenance support

• Technical assistance

Our team ensures your Sure Lube system is correctly fitted and fully optimized for your equipment.

Keep Your Rail Gear Moving with Confidence

Reliable lubrication is essential to the performance and longevity of hi-rail vehicles. The Sure Lube Bearing System offers a proven, efficient solution that protects your investment and keeps your equipment operating at its best.

If you want to reduce maintenance costs, improve reliability, and extend the life of your rail gear, the Sure Lube system is the ideal choice.

Contact Mitchell Railgear Today

To learn more about the Sure Lube Bearing System or to arrange installation on your vehicle, get in touch with the Mitchell Railgear team.

HI-RAIL TRUCK CONVERSION PROCESS – EXPERT SOLUTIONS BY MITCHELL RAILGEAR

Hi-rail trucks play a vital role in modern rail maintenance and construction. These versatile vehicles allow operators to travel seamlessly on both road and rail, providing flexibility, efficiency, and cost savings for rail projects.

But converting a standard truck into a reliable hi-rail vehicle is a highly technical process that requires expert engineering and precision. At Mitchell Railgear, we specialise in complete hi-rail truck conversions, delivering safe, compliant, and purpose-built rail vehicles for clients across Australia.

What Is a Hi-Rail Truck Conversion?

A hi-rail truck conversion involves modifying a conventional road vehicle so it can operate on railway tracks as well as on regular roads.

This is achieved by installing specialised rail guidance systems, braking equipment, and safety components that allow the vehicle to:

• Enter and exit rail tracks

• Travel safely along rail lines

• Perform maintenance and inspection tasks

• Carry tools and equipment directly to work sites

The result is a dual-purpose vehicle that greatly improves productivity for rail contractors and maintenance teams.

Why Convert a Truck to Hi-Rail?

Hi-rail vehicles are essential for many rail industry applications, including:

• Track maintenance

• Signal and communications work

• Overhead wiring projects

• Rail inspections

• Emergency response

• Infrastructure construction

Converting an existing truck to hi-rail capability is often more cost-effective and practical than purchasing dedicated rail-only machinery.

The Hi-Rail Truck Conversion Process

At Mitchell Railgear, we follow a structured and professional conversion process to ensure every vehicle meets the highest standards of performance and safety.

1. Initial Consultation and Assessment

Every project begins with a detailed consultation to understand:

• The type of truck being converted

• Intended rail applications

• Load and towing requirements

• Site conditions

• Client specifications

This allows us to recommend the most suitable hi-rail system and configuration.

2. Engineering and Design

Our experienced engineers develop a custom conversion plan tailored to your vehicle and operational needs.

This stage includes:

• Structural analysis

• Equipment selection

• Mounting design

• Brake system integration

• Compliance planning

All designs are created to meet Australian rail safety standards.

3. Rail Gear Installation

The core of any hi-rail conversion is the installation of rail guidance equipment, including:

• Front and rear hi-rail wheel assemblies

• Hydraulic or mechanical lift systems

• Rail wheel alignment systems

• Locking mechanisms

• Control systems

These components allow the truck to safely engage with the rail track while maintaining road functionality.

4. Braking and Safety Systems

Safety is critical in hi-rail operations. We install and integrate:

• Rail-compatible braking systems

• Emergency braking controls

• Rail guidance safety features

• Lighting and signalling equipment

• Warning devices

This ensures full compliance and safe operation in all rail environments.

5. Custom Modifications

Depending on your needs, we can also add:

• Toolboxes and storage

• Cranes or lifting equipment

• Work platforms

• Custom trays

• Electrical systems

• Communication equipment

Every conversion can be fully customised to suit your specific job requirements.

6. Testing and Certification

Before any vehicle leaves our workshop, it undergoes:

• Comprehensive mechanical testing

• Rail performance testing

• Safety inspections

• Compliance checks

We ensure the converted truck is fully operational, safe, and ready for immediate use on the rail network.

Vehicles We Can Convert

Mitchell Railgear can convert a wide range of vehicles, including:

• Light commercial trucks

• Heavy-duty trucks

• Utility vehicles

• Service vehicles

• Specialty maintenance trucks

No matter the make or model, we can design a hi-rail solution to match.

Benefits of a Professional Hi-Rail Conversion

Choosing Mitchell Railgear for your conversion delivers many advantages:

✔ Increased operational efficiency
✔ Access to remote rail locations
✔ Reduced project costs
✔ Improved flexibility
✔ Custom-built solutions
✔ Full safety compliance
✔ Reliable, long-lasting equipment

Australian Conditions – Built Tough

Rail operations in Australia demand equipment that can handle:

• Extreme weather

• Long distances

• Heavy workloads

• Rugged environments

Our hi-rail conversions are engineered specifically for Australian conditions, ensuring dependable performance year after year.

Ongoing Support and Maintenance

Our service doesn’t stop after installation. We also provide:

• Routine servicing

• System upgrades

• Repairs and spare parts

• Technical support

• Fleet maintenance programs

Mitchell Railgear is your long-term partner in hi-rail vehicle performance.

Choose the Hi-Rail Conversion Experts

A hi-rail truck conversion is a major investment, and it needs to be done right the first time.

With years of experience and a reputation for quality, Mitchell Railgear is a trusted leader in hi-rail conversions across Australia. We combine expert engineering, high-quality components, and proven processes to deliver vehicles you can rely on.

Get Started Today

If you’re looking to convert a truck into a fully functional hi-rail vehicle, our team is ready to help.

Contact Mitchell Railgear today to discuss your requirements and receive a customised conversion solution.

Sure Lube Bearing System – Smarter Lubrication for Hi-Rail Equipment

Rail maintenance vehicles operate in some of the toughest environments imaginable. Constant vibration, heavy loads, dust, dirt, and weather exposure all take a toll on critical components—especially wheel bearings.

To combat these challenges, Mitchell Railgear offers the innovative Sure Lube Bearing System, a purpose-designed solution that keeps rail gear bearings properly lubricated, protected, and performing at their best.

What Is the Sure Lube Bearing System?

The Sure Lube Bearing System is an advanced automatic lubrication system engineered specifically for hi-rail and rail maintenance equipment. It ensures that wheel bearings receive consistent and reliable lubrication without the need for constant manual servicing.

This smart system delivers the right amount of grease exactly where it’s needed, reducing wear and extending the life of your rail gear.

Why Proper Bearing Lubrication Is Critical

Bearings are one of the most important components in any rail gear system. Without correct lubrication, they can suffer from:

• Excessive friction

• Overheating

• Premature wear

• Corrosion

• Sudden failure

Bearing failure can lead to costly repairs, unplanned downtime, and even serious safety risks.

The Sure Lube system eliminates these problems by providing continuous, controlled lubrication during operation.

Key Benefits of the Sure Lube Bearing System

Installing the Sure Lube Bearing System on your rail equipment offers major advantages, including:

✔ Extended Bearing Life

Consistent lubrication dramatically reduces friction and wear, helping bearings last longer.

✔ Reduced Maintenance Costs

Less frequent manual greasing means lower labour costs and fewer replacement parts.

✔ Improved Reliability

Well-lubricated bearings perform better and are far less likely to fail unexpectedly.

✔ Increased Equipment Uptime

With fewer breakdowns and maintenance interruptions, your vehicles stay on the job longer.

✔ Enhanced Safety

Properly maintained bearings reduce the risk of mechanical failure on the rail.

✔ Cleaner, More Efficient Operation

The system delivers precise amounts of lubricant with minimal waste or mess.

How the Sure Lube System Works

The Sure Lube Bearing System is designed for simplicity and effectiveness.

It works by:

• Automatically supplying grease to bearings

• Maintaining optimal lubrication levels

• Preventing contamination from dirt and moisture

• Reducing the need for manual intervention

Once installed, the system continuously protects your bearings while the vehicle is in operation.

Designed for Australian Rail Conditions

Australian rail environments can be extremely harsh. Equipment must withstand:

• High temperatures

• Dust and debris

• Heavy loads

• Long operating hours

• Remote job sites

The Sure Lube Bearing System is engineered specifically to handle these conditions, providing dependable performance across Australia’s demanding rail networks.

Compatible with a Wide Range of Rail Gear

Mitchell Railgear can integrate the Sure Lube system into many types of rail equipment, including:

• Hi-rail trucks

• Excavators

• Rail maintenance vehicles

• Custom rail machinery

• Specialty on-track equipment

Whether you operate a single vehicle or an entire fleet, this system can be tailored to your needs.

A Cost-Effective Investment

While bearings may seem like small components, their failure can result in major expenses.

By installing the Sure Lube Bearing System, you can:

• Avoid expensive breakdowns

• Reduce repair bills

• Minimise downtime

• Protect your valuable rail assets

Over time, the system pays for itself through improved efficiency and lower maintenance costs.

Professional Installation and Support

At Mitchell Railgear, we don’t just supply equipment—we provide complete support.

Our team offers:

• Expert advice on suitability

• Professional installation

• System integration

• Maintenance support

• Ongoing technical assistance

You can trust that your Sure Lube system will be installed correctly and perform reliably for years to come.

Upgrade Your Rail Gear Today

If you’re looking to improve the reliability and lifespan of your rail equipment, the Sure Lube Bearing System is one of the smartest upgrades you can make.

With automatic lubrication, reduced maintenance, and improved performance, it’s the ideal solution for modern rail operations.

Contact Mitchell Railgear

To learn more about the Sure Lube Bearing System or to arrange installation, contact our expert team today.

Custom Rail Gear Design – Engineered Solutions by Mitchell Railgear

 In the rail industry, no two projects are exactly the same. Different terrains, vehicles, and operational requirements demand specialized equipment built to precise specifications. That’s where custom rail gear design becomes essential.

At Mitchell Railgear, we specialize in designing and manufacturing custom rail gear systems that are engineered to meet the unique needs of railway contractors, maintenance crews, and rail operators across Australia.

Why Custom Rail Gear Matters

Standard off-the-shelf rail gear doesn’t always provide the best solution for specialized rail applications. Many rail projects require equipment that is tailored to:

• Specific vehicle models

• Unique job site conditions

• Specialized maintenance tasks

• Safety and compliance standards

• Heavy-duty performance requirements

Custom-designed rail gear ensures that your equipment works efficiently, safely, and reliably in real-world rail environments.

Tailored Rail Gear Solutions for Any Application

Mitchell Railgear works closely with clients to develop purpose-built solutions for a wide range of rail vehicles and machinery, including:

• Excavators

• Trucks

• Cranes

• Maintenance vehicles

• Specialty rail equipment

• Hi-rail conversions

Whether you need a complete custom conversion or modifications to existing gear, our expert team can deliver a solution that fits your exact requirements.

Our Custom Rail Gear Design Process

We follow a proven, client-focused process to ensure every custom project delivers outstanding results.

1. Initial Consultation

We begin by understanding your specific needs, including:

• Vehicle type and model

• Intended rail application

• Load requirements

• Operational challenges

• Safety and compliance needs

This allows us to develop a clear plan tailored to your project.

2. Engineering and Design

Our experienced engineers create detailed designs using advanced technology to ensure:

• Precision fitment

• Maximum durability

• Ease of operation

• Full compliance with rail standards

Every design is carefully developed to provide optimal performance and long service life.

3. Manufacturing and Fabrication

Using high-quality materials and expert craftsmanship, we manufacture custom components that are:

• Built for heavy-duty rail use

• Designed for Australian conditions

• Made to exact specifications

• Fully tested for reliability

4. Installation and Testing

Once completed, our team installs the custom rail gear and conducts thorough testing to ensure:

• Smooth operation

• Safety compliance

• Correct alignment

• Reliable performance on track

Benefits of Custom Rail Gear from Mitchell Railgear

Choosing custom rail gear design offers many advantages:

✔ Perfect fit for your vehicle
✔ Improved operational efficiency
✔ Increased safety and control
✔ Enhanced durability
✔ Compliance with industry standards
✔ Reduced downtime
✔ Long-term cost savings

Instead of trying to adapt your work to standard equipment, we create equipment that adapts to your work.

Industries We Support

Our custom rail gear solutions are ideal for:

• Rail maintenance contractors

• Track construction companies

• Government rail authorities

• Mining and industrial rail operations

• Infrastructure projects

• Rail inspection and testing teams

No matter your industry or application, we design gear that helps you get the job done right.

Australian-Designed for Australian Conditions

Rail operations in Australia face tough conditions, including:

• Extreme temperatures

• Heavy loads

• Rough terrain

• Remote locations

Mitchell Railgear designs equipment specifically to handle these challenges, ensuring long-lasting and dependable performance in the field.

Compliance and Safety First

All custom rail gear systems are designed to meet strict Australian rail safety standards. We prioritize:

• Operator safety

• Structural integrity

• Reliable braking systems

• Secure rail guidance

• Industry compliance

You can trust that every solution we deliver is built with safety as the top priority.

Upgrade or Modify Existing Rail Gear

Already have rail equipment that needs improvement? We also provide:

• Custom modifications

• Upgrades to older systems

• Repairs and refurbishments

• Performance enhancements

Our team can assess your current setup and recommend the best way forward.

Partner with the Custom Rail Gear Experts

When you need specialized rail equipment designed specifically for your operation, experience matters.

With years of industry expertise, Mitchell Railgear is a trusted leader in custom rail gear design and manufacturing. We pride ourselves on delivering innovative, high-quality solutions that keep your projects moving safely and efficiently.

Get a Custom Rail Gear Solution Today

If you require custom rail gear for your vehicle or project, our team is ready to help.

Contact Mitchell Railgear today to discuss your requirements and receive a tailored solution built just for you.

HI-RAIL Truck Conversion Process – Engineered Solutions by Mitchell Railgear

 

HI-RAIL (road-rail) trucks play a critical role in modern rail maintenance, inspection, and infrastructure operations. Converting a standard road vehicle into a reliable HI-RAIL truck requires precision engineering, strict safety compliance, and deep rail industry expertise. Mitchell Railgear specialises in delivering professionally engineered HI-RAIL truck conversion solutions designed for performance, safety, and long-term reliability.

What Is a HI-RAIL Truck Conversion?

A HI-RAIL truck conversion involves fitting a conventional road vehicle with specialised rail guidance, braking, and control systems that allow it to operate safely on railway tracks. Once converted, the vehicle can travel on both road and rail, providing flexible access to rail corridors without the need for heavy lifting equipment.

Why Choose HI-RAIL Vehicle Conversion?

HI-RAIL conversions offer significant operational benefits, including:

• Seamless transition between road and rail

• Faster mobilisation to work sites

• Reduced equipment handling and downtime

• Improved efficiency for maintenance operations

• Cost-effective rail access solution

• Enhanced safety and operational control

These advantages make HI-RAIL trucks an essential asset for rail maintenance teams.

Mitchell Railgear HI-RAIL Truck Conversion Process

Mitchell Railgear follows a structured and compliant conversion process to ensure every HI-RAIL truck meets performance and safety requirements.

1. Vehicle Assessment & Planning

Each conversion begins with a detailed assessment of the base vehicle, including:

• Vehicle specifications and load capacity

• Intended rail application

• Track gauge and operating conditions

• Compliance and safety requirements

This ensures the conversion is engineered for the vehicle’s intended use.

2. Engineering Design & System Integration

Our engineering team designs a tailored HI-RAIL system that integrates seamlessly with the vehicle. This includes:

• Rail guidance wheel assemblies

• Mounting structures and frames

• Hydraulic or mechanical actuation systems

• Integration with vehicle steering and suspension

All designs are developed to meet rail industry standards.

3. Rail Braking & Safety Systems

Safety is a critical component of every HI-RAIL conversion. Mitchell Railgear installs:

• Rail braking systems

• Fail-safe control mechanisms

• Emergency braking capabilities

• Compliance-driven safety features

These systems ensure controlled and safe operation on rail.

4. Installation & Fabrication

Once the design is approved, skilled technicians carry out the installation using high-quality components and precision fabrication methods. This stage ensures durability, alignment accuracy, and reliable system performance.

5. Testing & Quality Assurance

Each HI-RAIL truck undergoes comprehensive testing, including:

• Functional system testing

• Load and alignment checks

• Rail performance validation

• Safety inspections

This ensures the vehicle operates safely and efficiently before delivery.

6. Documentation & Compliance Support

Mitchell Railgear provides full documentation and compliance support, helping clients meet regulatory and operational requirements. This includes system specifications, operating guidelines, and maintenance recommendations.

Applications of HI-RAIL Trucks

Converted HI-RAIL trucks are widely used for:

• Track inspection and maintenance

• Rail infrastructure construction

• Signalling and communications works

• Vegetation management

• Emergency response operations

Their versatility makes them essential across rail networks.

Why Choose Mitchell Railgear for HI-RAIL Conversions?

Mitchell Railgear is trusted by rail professionals because we offer:

• Proven rail engineering expertise

• Custom-designed HI-RAIL systems

• High manufacturing and safety standards

• Reliable technical support

• Long-term service and maintenance assistance

Our focus is delivering safe, efficient, and durable HI-RAIL solutions.

Enhancing Rail Operations with Mitchell Railgear

A professionally engineered HI-RAIL truck conversion enhances productivity, safety, and operational flexibility. With Mitchell Railgear’s expertise, clients receive HI-RAIL vehicles built to perform in demanding rail environments.

For reliable HI-RAIL truck conversion solutions, Mitchell Railgear delivers engineering you can trust.