Tuesday, 15 July 2025

Track Excavator Hi‑Rail Systems — Rail Gear Innovation by Mitchell Railgear


Track Excavator Hi‑Rail Systems — Rail Gear Innovation by Mitchell Railgear

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Track excavator hi‑rail systems are engineered to bridge the gap between road and rail operation—delivering unmatched mobility, safety, and efficiency for rail maintenance and construction.

🔧 What Is a Track Excavator Hi‑Rail System?

A hi‑rail excavator is a standard track excavator outfitted with specialized rail gear (retractable wheels or rollers), allowing it to operate directly on train tracks as well as standard terrain. Mitchell Railgear’s system enables operators to switch effortlessly between modes, eliminating delays associated with equipment transport.


✅ Key Benefits for Rail Operations

1. Mobility & Speed

  • Moves quickly on-track (up to 30 mph) without needing lowboy transport

  • Reduces downtime and improves deployment efficiency

2. Cost-Effective & Versatile

  • One machine for multiple environments—no need for separate road or rail equipment

  • Supports numerous task-specific attachments like buckets, grapples, and more

3. Increased Productivity

  • Decreases manual labor through faster and automated rail access

  • Ideal for maintenance-of-way jobs, clearing, track laying, sleeper replacement, and more 

4. Enhanced Safety & Reliability

  • Built with durable components and independent suspension for smooth rail riding

  • Comes with emergency locks, braking integration, and safe deployment systems

🏗 Common Applications

  • Track and ballast repairs

  • Vegetation and brush clearing along tracks

  • Sleeper replacement and rail realignment

  • Installation of new track segments

  • Emergency response and infrastructure recovery

Even remote or difficult-to-access sites become reachable when road access is combined with rail mobility.

🧰 How Mitchell Railgear’s System Works

  • Rail Gear Deployment: Hydraulically or mechanically lowered into place using auxiliary circuits (often blade or chassis hydraulics)

  • Self-Propelled on Track: Once deployed, the excavator travels along rails guided by cushioned wheels or rollers for stability and proper alignment

  • Transition On/Off Rail: Rail gear retracts when on standard terrain, enabling seamless and safe operation on roads or job sites

🏆 Why Choose Mitchell Railgear?

  • Industry-leading rail gear technology built specifically for excavators

  • Depth of experience servicing rail maintenance contractors and operators

  • High-standard certification and compliance for rail safety

  • Comprehensive support: installation, maintenance, operator training, and parts

📞 Ready to Upgrade Your Rail Equipment?

Discover how the Mitchell Railgear Track Excavator Hi‑Rail System can streamline your rail maintenance workflows, reduce downtime, and increase safety.

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